Ububiko bwikora butatu-bubiko nigice cyingenzi cyibikoresho.Ifite ibyiza byinshi nko kuzigama ubutaka, kugabanya ubukana bw'abakozi, gukuraho amakosa, kuzamura urwego rwo kubika ububiko no gucunga ububiko, kuzamura ireme ry'imicungire n'abakozi, kugabanya igihombo cyo guhunika no gutwara abantu, kugabanya neza ibirarane by'imari shingiro, no kuzamura ibikoresho gukora neza, Mugihe kimwe, ububiko bwikora butatu bwububiko buhujwe nurwego rwuruganda sisitemu yo gucunga amakuru ya mudasobwa kandi bifitanye isano rya bugufi numusaruro ni ihuriro ryingenzi rya CIMS (Computer Integrated Manufacturing System) na FMS (sisitemu yo gukora yoroheje).Nubundi buryo bwa sisitemu ihita ibika kandi igakuramo ibikoresho bitabaye ngombwa.Nibicuruzwa byubuhanga buhanitse byiterambere ryiterambere rya societe yinganda zigezweho, kandi ni ngombwa ko ibigo bizamura umusaruro Kugabanya ibiciro bigira uruhare runini.
Mu myaka yashize, hamwe no gukomeza kunoza umusaruro n’imicungire y’imishinga n’imishinga, ibigo byinshi kandi byinshi bimenya ko kunoza no gushyira mu gaciro sisitemu y’ibikoresho ari ingenzi cyane mu iterambere ry’inganda.Igikoresho ni ibikoresho byingenzi byo guterura no gutondekanya mububiko bwikora butatu.Irashobora gutwara ibicuruzwa biva ahantu hamwe bijya ahandi binyuze mubikorwa byintoki, ibikorwa byikora-byikora cyangwa byuzuye-byikora.Irashobora guhinduranya inyuma no mumihanda itatu yimodoka kandi ikabika ibicuruzwa kumurongo winjira mubice byimizigo;Cyangwa muburyo bunyuranye, fata ibicuruzwa mubice byimizigo hanyuma ubijyane kumuhanda wambukiranya umuhanda, ni ukuvuga ko stacker ari gari ya moshi cyangwa trolley idafite inzira ifite ibikoresho byo guterura.Igikoresho gifite moteri yo gutwara stacker kugirango yimuke kandi azamure pallet.Iyo umutekamutwe abonye umwanya ukenewe w'imizigo, irashobora guhita isunika cyangwa ikurura ibice cyangwa agasanduku k'imizigo muri cyangwa hanze.Igikoresho gifite sensor kugirango tumenye icyerekezo cya horizontal cyangwa uburebure bwo guterura kugirango umenye umwanya nuburebure bwumwanya wimizigo, Rimwe na rimwe urashobora kandi gusoma izina ryibice biri muri kontineri nibindi bice bijyanye namakuru.
Hamwe niterambere rya tekinoroji yo kugenzura mudasobwa hamwe nububiko bwikora butatu-bubiko, ikoreshwa rya stacker ni ryinshi kandi ryagutse, imikorere ya tekiniki ni nziza kandi nziza, kandi uburebure nabwo buriyongera.Kugeza ubu, uburebure bwa stacker burashobora kugera kuri 40m.Mubyukuri, niba bitabujijwe nubwubatsi bwububiko nigiciro, uburebure bwa stacker burashobora kutagabanywa.Umuvuduko wimikorere ya stacker nayo ihora itera imbere.Kugeza ubu, umuvuduko ukabije wa horizontal ya stacker ugera kuri 200m / min (umutekamutwe ufite umutwaro muto wageze kuri 300m / min), umuvuduko wo guterura ugera kuri 120m / min, naho umuvuduko wa telesikopi wikibanza ugera kuri 50m / min.
Ibigize stacker
Igikoresho kigizwe n'ikadiri (urumuri rwo hejuru, urumuri rwo hasi n'inkingi), uburyo bwo gutambuka gutambitse, uburyo bwo guterura, urubuga rw'imizigo, ikibanza na sisitemu yo kugenzura amashanyarazi.Ibisobanuro ni ibi bikurikira:
Ikadiri
Ikadiri ni urukiramende rugizwe nurumuri rwo hejuru, ibumoso n iburyo bwinkingi hamwe nigiti cyo hepfo, gikoreshwa cyane mukubyara.Kugirango byorohereze kwishyiriraho ibice no kugabanya uburemere bwa stacker, ibiti byo hejuru no hepfo bikozwe mubyuma byumuyoboro, naho inkingi zikozwe mubyuma kare.Umuhanda wo hejuru utangwa hamwe na gari ya moshi ihagarara hamwe na buffer, naho umuhanda wo hepfo uhabwa gari ya moshi yo hasi.
Uburyo bukoreshwa
Uburyo bwo kwiruka nuburyo bwo gutwara ibinyabiziga bitambitse bya stacker, ubusanzwe igizwe na moteri, guhuza, feri, kugabanya no kuzenguruka.Irashobora kugabanwa muburyo bwo kwiruka hasi, ubwoko bwo hejuru bwo kwiruka hamwe nubwoko bwo kwiruka hagati ukurikije imyanya itandukanye yuburyo bwo gukora.Iyo ubwoko bwiruka bwubutaka bwemewe, ibiziga bine birasabwa kwiruka kuri monorail yashyizwe hasi.Hejuru ya stacker iyobowe nibice bibiri byinziga zitambitse kuruhande rwa I-beam yashyizwe kumurongo wo hejuru.Igiti cyo hejuru gihujwe na bolts hamwe ninkingi, kandi urumuri rwo hepfo rusudira hamwe nicyuma cyuma nicyuma.Uburyo bwo gutwara ibinyabiziga, moteri-umugaragu wa moteri, kabine yamashanyarazi, nibindi byose byashizwemo.Impande zombi z'igiti cyo hepfo nazo zifite ibyuma byo kubuza abaterankunga kubyara ingufu nini zo kugongana kubera kutagenzura ku mpande zombi z'umuhanda.Niba udupapuro dukeneye gufata umurongo, hari ibyo dushobora kunonosora kuri gari ya moshi.
Uburyo bwo guterura
Uburyo bwo guterura nuburyo butuma urubuga rwimizigo rugenda ruhagaze.Mubisanzwe bigizwe na moteri, feri, kugabanya, ingoma cyangwa ibiziga nibice byoroshye.Ibice bisanzwe bikoreshwa byoroshye birimo umugozi wicyuma hamwe numurongo wo guterura.Usibye kugabanya ibikoresho rusange, kugabanya inyo zigabanya no kugabanya umubumbe ukoreshwa kubera gukenera umuvuduko munini.Ibyinshi mubikoresho byo guterura urunigi byashyizwe mugice cyo hejuru kandi akenshi bifite ibikoresho biremereye kugirango bigabanye imbaraga zo guterura.Kugirango uburyo bwo guterura bugabanuke, moteri ikoreshwa na feri akenshi ikoreshwa.Urunigi ruhujwe neza na pallet binyuze mu bikoresho ku nkingi.Uhagaritse guterura inkunga igizwe ninkingi.Inkingi ni agasanduku k'imiterere hamwe no kurwanya kugoreka, kandi gari ya moshi iyobora yashyizwe ku mpande zombi z'inkingi.Inkingi nayo ifite ibikoresho byo hejuru no hepfo imipaka ihinduranya nibindi bice.
Fork
Igizwe ahanini na moteri igabanya moteri, isuka, igikoresho gihuza urunigi, icyapa kibisi, gari ya moshi yimuka, gari ya moshi iyobora, gari ya moshi hamwe nibikoresho bimwe byerekana.Uburyo bwa fork nuburyo bukoreshwa muburyo bwa stacker kugirango agere kubicuruzwa.Yashyizwe kuri pallet ya stacker kandi irashobora kwaguka gutambitse no gusubira inyuma kugirango wohereze cyangwa usohore ibicuruzwa kumpande zombi za gride yimizigo.Mubisanzwe, amacakubiri agabanijwemo icyuma kimwe, icyuma cyikubye kabiri cyangwa icyuma kinini ukurikije umubare wamahwa, kandi ibyuma byinshi bikoreshwa mugutondekanya ibicuruzwa bidasanzwe.Amahuriro ahanini ni ibyiciro bitatu byumurongo utandukanya telesikopi ya telesikopi, igizwe nicyuma cyo hejuru, icyuma cyo hagati, icyuma cyo hepfo hamwe ninshinge ya roller ifite ibikorwa byo kuyobora, kugirango bigabanye ubugari bwumuhanda kandi bigire urugendo rwa telesikopi ihagije.Ikibanza gishobora kugabanywamo amoko abiri ukurikije imiterere yacyo: uburyo bwa gear rack nuburyo bwa spocket.Ihame rya telesikopi yikibanza ni uko ikibanza cyo hepfo gishyirwa kuri pallet, ikibanza cyo hagati gitwarwa nigikoresho cyuma cyangwa akabari ka spock kugirango kereke ibumoso cyangwa iburyo uva kumurongo wibice byo hepfo hafi kimwe cya kabiri cyuburebure bwacyo, kandi ikibanza cyo hejuru cyaguka ibumoso cyangwa iburyo uhereye hagati yikibanza cyo hagati uburebure burebure gato burenze icya kabiri cyuburebure bwacyo.Ikibanza cyo hejuru gitwarwa n'iminyururu ibiri cyangwa imigozi y'insinga.Impera imwe yumunyururu cyangwa umugozi wumugozi ushyizwe kumurongo wo hasi cyangwa pallet, naho urundi rugashyirwa kumurongo wo hejuru.
Uburyo bwo guterura hamwe na pallet
Uburyo bwo guterura bugizwe ahanini na moteri yo guterura (harimo kugabanya), ibinyabiziga bitwara ibinyabiziga, urunigi rwo gutwara, amasoko abiri, urunigi rwo guterura hamwe nubusa.Urunigi rwo guterura ni umurongo wikurikiranya wikurikiranya hamwe numutekano urenze 5. Ikora imiterere ifunze hamwe nisoko idakora kuri pallet no kumurongo wo hejuru no hepfo.Iyo moteri yo guterura itwaye uruziga rwikubye kabiri kugirango ruzenguruke runyuze mumashanyarazi, urunigi rwo guterura ruzagenda, bityo gutwara ikibuga cyo guterura (harimo ibyuma nibicuruzwa) kuzamuka no kugwa.Moteri yo guterura igenzurwa na PLC inshuro nyinshi kugirango wirinde impagarara nyinshi kumurongo wo guterura mugitangira kuzamura no guhagarara.Ihuriro ry'imizigo rigizwe ahanini na plaque unyuze hamwe no gusudira icyuma gisudira, gikoreshwa cyane mugushiraho ibyuma nibikoresho bimwe na bimwe birinda umutekano.Kugirango hamenyekane neza ko hejuru ya pallet igenda neza, ibiziga 4 biyobora hamwe ninziga 2 zo hejuru hejuru yinkingi zashyizwe kuruhande rwa pallet.
Ibikoresho by'amashanyarazi no kugenzura
Harimo cyane cyane amashanyarazi, kohereza ibimenyetso no kugenzura stacker.Umubitsi afata umurongo wo guhuza umurongo wo gutanga amashanyarazi;Kubera ko itumanaho ryitumanaho ryitumanaho ryitumanaho ryitumanaho byoroshye kubangikanywa numuvuduko wamashanyarazi, uburyo bwitumanaho rya infragre hamwe na anti-intervention bifatwa kugirango bahanahana amakuru na mudasobwa nibindi bikoresho byububiko.Ibikorwa biranga abapakira ni uko bigomba kuba bihagaze neza kandi bigakemurwa, bitabaye ibyo bizafata ibicuruzwa bitari byo, byangiza ibicuruzwa hamwe n’ibigega, kandi byangiza nyirubwite mu bihe bikomeye.Igenzura ryumwanya wa stacker ryemera uburyo bwuzuye bwo kumenyekanisha adresse, hamwe nubushakashatsi bwa laser bwakoreshejwe kugirango hamenyekane umwanya uhagaze wa stacker mugupima intera iva kumurongo kugeza aho fatizo no kugereranya amakuru yabitswe muri PLC mbere.Igiciro ni kinini, ariko kwizerwa ni hejuru.
Igikoresho cyo kurinda umutekano
Stacker ni ubwoko bwimashini zizamura, zikeneye gukora ku muvuduko mwinshi muri tunel ndende kandi ifunganye.Kugirango umutekano w’abakozi n’ibikoresho bigerweho, uwapakiye agomba kuba afite ibikoresho byuzuye hamwe n’ibikoresho birinda umutekano wa software, kandi hagomba gufatwa ingamba zo guhuza no gukingira mu rwego rwo kugenzura amashanyarazi.Ibikoresho nyamukuru birinda umutekano harimo kurinda imipaka ntarengwa, kurinda imipaka, kugenzura neza imyanya, kugenzura imizigo imeneka kurinda, kurinda amashanyarazi, nibindi.
Kumenya uburyo bwa stacker: hariho uburyo butandukanye bwa stacker, harimo monorail tunnel stacker, gariyamoshi ya gari ya moshi ebyiri, icyerekezo cya tunnel, icyuma kimwe, inkingi ebyiri, nibindi.
Kugena umuvuduko wa stacker: ukurikije ibisabwa bitemba mububiko, ubara umuvuduko utambitse, umuvuduko wo guterura n'umuvuduko wikibaho.
Ibindi bipimo n'iboneza: uburyo bwo guhagarara hamwe nuburyo bwitumanaho bwa stacker byatoranijwe ukurikije imiterere yikibanza cyububiko hamwe nibisabwa nuwukoresha.Iboneza rya stacker birashobora kuba hejuru cyangwa hasi, bitewe nuburyo bwihariye.
Gukoresha ububiko bwububiko butatu bwububiko
* Witondere kugirango isuku yibikorwa isukure kandi isukure, kandi usukure umukungugu, amavuta nizindi zuba buri munsi.
* Kubera ko ecran ya ecran nibindi bikoresho byamashanyarazi mugice cyibikorwa byangiritse byoroshye nubushuhe, nyamuneka ubigire isuku.
* Mugihe cyoza isuku yibikorwa, birasabwa gukoresha umwenda utose kugirango uhanagure, kandi witondere kudakoresha ibikoresho byogusukura byangiza nkamavuta.
* Iyo wimura AGV, disiki igomba kubanza kuzamurwa.Iyo disiki yananiwe kuzamurwa kubwimpamvu zimwe, ingufu za AGV zigomba kuzimwa.Birabujijwe rwose kwimura AGV mugihe iyo disiki ifunguye kandi ikinyabiziga ntikizamurwa.
* Iyo AGV ikeneye guhagarikwa mugihe cyihutirwa, hazakoreshwa buto yihutirwa.Birabujijwe gukoresha gukurura cyangwa ubundi buryo bwo kwivanga kugirango uhatire AGV trolley guhagarara.
* Birabujijwe gushyira ikintu cyose kumwanya wibikorwa.
Kubungabunga buri munsi ububiko bwububiko butatu bwububiko
* Sukura sundries cyangwa ibintu byamahanga mubitereko no kumuhanda.
* Reba niba hari amavuta yamenetse kuri disiki, kuzamura no kumwanya.
* Reba umwanya uhagaze wa kabili.
* Menya imyambarire ya gari ya moshi nuyobora uruziga ku nkingi.
* Sukura amaso ya elegitoroniki yumucyo / sensor yashyizwe kuri stacker.
* Ikizamini cyimikorere ya elegitoroniki optique ijisho / sensor yashyizwe kuri stacker.
* Reba imikorere yo gutwara n'ibiziga (kwambara).
* Reba ibikoresho hanyuma urebe niba uruziga rushyigikiwe rwangiritse.
* Reba neza ko nta gucamo umwanya wo gusudira winkingi ihuza na bolt ihuza.
* Reba aho utambitse umukandara winyo.
* Reba uburyo bwa stacker igenda.
* Reba neza imirimo yo gushushanya ya stacker.
Hamwe niterambere ryiterambere ryinganda zigezweho, mububiko bwibice bitatu, ikoreshwa rya stacker rizaba ryagutse cyane cyane mu gukora imashini, gukora amamodoka, inganda z’imyenda, gari ya moshi, itabi, ubuvuzi n’izindi nganda, kuko izo nganda zizaba bikwiranye no gukoresha ububiko bwikora bwo kubika.Hagerls ni ikigo cyuzuye cyibanda kubisubizo, gushushanya, gukora no gushyiraho serivisi zububiko bwubwenge hamwe nibikoresho byubwenge bishyigikira ibikoresho byikora.Irashobora guha abakiriya inkingi imwe, inkingi ebyiri, guhinduranya, kwagura inshuro ebyiri hamwe na bin stacker nubundi bwoko bwibikoresho.Irashobora guhitamo ubwoko butandukanye bwibikoresho bya stacker ukurikije ibicuruzwa bitandukanye, utitaye kubunini n'uburemere.
Igihe cyo kohereza: Kanama-18-2022